SPECIAL / TETHER / 01

Tethered Drone Hybrid Cables

High-voltage power, data pairs and single-mode fiber are integrated into a low-mass, weatherproof, crush-resistant tether for continuous drone power and secure high-bandwidth communication.

250/600 VrmsSingle-mode fiber20% smaller than nylon cable
Tethered drone power data fiber hybrid cable construction
SPECIAL / TETHER / Representative construction · Final design follows the approved specification

01 / CONFIGURATION DIRECTIONS

Select a configuration from the application boundaries

These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.

01

Power + fiber

Continuous power with EMI-immune optical communication.

02

Power + data + fiber

Control, high-speed data and video return in one tether.

03

Multiple power gauges

16/20/24 AWG power pairs selected by altitude and load.

Match a solution direction to the link target

Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.

SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
SPECIAL-TETHER-01Power + fiberContinuous power with EMI-immune optical communication.250/600 VrmsEO/IR sensor platforms
SPECIAL-TETHER-02Power + data + fiberControl, high-speed data and video return in one tether.Single-mode fiberHD camera and video return
SPECIAL-TETHER-03Multiple power gauges16/20/24 AWG power pairs selected by altitude and load.20% smaller than nylon cableISR and search/rescue

MODEL NOTEStandard and product names identify the target interface only and do not imply unverified compliance, qualification or platform approval.

02 / PERFORMANCE PARAMETERS

Product performance parameters

The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.

PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Operating voltage250 / 600 Vrms

Power pair / data pair

02Test voltage1500 Vrms

Power and data pairs

03Maximum optical loss0.35 dB/km @ 1310 nm

Single-mode fiber

04Maximum optical loss0.20 dB/km @ 1550 nm

Single-mode fiber

05Insulation wall0.14 mm

Power and data pairs

06Diameter reduction20% smaller

Versus nylon tether cables

07Power gauges16 · 20 · 24 AWG

Standard part-number direction

Power pair, data pair and fiber are separate functional units; optical attenuation may increase above 85 °C.

Technical referenceValues are confirmed against category, gauge, length and termination

03 / TYPICAL CONSTRUCTION

From functional core to terminated interface

LAYER 01

Functional units

Power, data, fiber, video and discrete units are separated by function.

LAYER 02

Unit isolation

Twists, coax, individual shields and spacing manage coupling.

LAYER 03

Strength or overall shield

Tensile load, return path and platform grounding determine the structure.

LAYER 04

Sealed rugged cover

Resists fluids, abrasion, temperature, repeated deployment and mission loads.

LAYER 05

Mission termination

Connectors, branches, marking, strain relief and rapid-service interfaces are integrated.

04 / SELECTION & VALIDATION

Inputs needed to start a custom assessment

SELECTION ITEMINFORMATION TO CONFIRM
01Interface document

Pinout, protocols, connector and standard revision

02Power and signal

Voltage, current, bandwidth, optical path and shield zoning

03Mechanical boundary

Length, diameter, mass, tensile load and bend radius

04Mission environment

Temperature, fluids, abrasion, vibration, shock and sealing

05Operation

Reel, release, mating, maintenance and storage cycles

06Acceptance matrix

Electrical, mechanical, environmental and system tests

Typical applications

  • EO/IR sensor platforms
  • HD camera and video return
  • ISR and search/rescue
  • Temporary communications and aerial cell sites

Interfaces & delivery

  • Hybrid power, data and fiber construction
  • Mission connector, branch and strain relief
  • Fixed-length complete and serialized assembly
ENGINEERING NOTE

Standard and product names identify the target interface only and do not imply unverified compliance, qualification or platform approval.

Ready to define a controlled specification?

Bring us the interface, environment and validation requirements.

Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.

Submit requirement checklist