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PROTECT / ARJ / 01

Abrasion-Resistant Cable Jackets

Thin, lightweight engineered fluoropolymer fiber braid directly protects high-speed copper cables, improving hot cut-through, scrape and repeated-abrasion durability without traditional sleeving.

>8,000 scrape cycles−65 to +200 °CHigh-temperature cut-through resistance
Abrasion-resistant fluoropolymer cable jacket construction
PROTECT / ARJ / Representative construction · Final design follows the approved specification

01 / CONFIGURATION DIRECTIONS

Select a configuration from the application boundaries

These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.

01

High-speed data jacket

Lightweight wear protection for differential or video cables.

02

Moving seat harness

For repeated motion and edge contact in cockpit and cabin seats.

03

Localized reinforcement

Custom length at pinch, pass-through and high-service zones.

Match a solution direction to the link target

Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.

SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
PROTECT-ARJ-01High-speed data jacketLightweight wear protection for differential or video cables.>8,000 scrape cyclesCockpit and cabin seats
PROTECT-ARJ-02Moving seat harnessFor repeated motion and edge contact in cockpit and cabin seats.−65 to +200 °CDefense-vehicle high-speed data
PROTECT-ARJ-03Localized reinforcementCustom length at pinch, pass-through and high-service zones.High-temperature cut-through resistanceSharp-edge and moving harness zones

MODEL NOTESecondary protection changes harness diameter, mass, flexibility and cooling and must be assessed with the original cable and routing envelope.

02 / PERFORMANCE PARAMETERS

Product performance parameters

The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.

PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Scrape abrasion> 8,000 cycles

EN3475-503; 30/55 °C, 1.2 daN

02Cut-through resistance122 / 73 / 59 kg

SAE AS4373-703; 23/70/150 °C

03Temperature range−65 to +200 °C

Example cable configuration

04Jacket materialEngineered fluoropolymer fiber braid

Standard construction

05Data rateUp to 18 Gb/s

HDMI 2.0 example using the jacket

06Standard impedance100 ± 10 Ω

HDMI 2.0 example

Electrical values apply to an HDMI 2.0 cable packaged with this jacket; the jacket's core metrics are high-temperature cut-through and scrape abrasion.

Technical referenceValues are confirmed against category, gauge, length and termination

03 / TYPICAL CONSTRUCTION

From functional core to terminated interface

LAYER 01

Protected cable

Original diameter, temperature, motion and sensitive surfaces are confirmed.

LAYER 02

Isolation buffer

Reduces imprint, friction and thermal effects from protection materials.

LAYER 03

Main protection

Extruded jacket, ePTFE, fiber or metal braid provides the defense.

LAYER 04

Closure and branch

Sleeving, wrapping, tying or custom branching supports installation and service.

LAYER 05

End restraint

Rings, backshells or strain relief control fray and edge wear.

04 / SELECTION & VALIDATION

Inputs needed to start a custom assessment

SELECTION ITEMINFORMATION TO CONFIRM
01Harness size

Cable count, diameter range and branch layout

02Damage mode

Abrasion, scrape, cut, crush or vibration

03Motion

Relative movement, speed, stroke and bend radius

04Environment

Temperature, fluids, flame, vacuum and cleanliness

05Installation/service

Field fit, removability and connector backshell

06Additional function

EMI suppression, grounding, color and marking

Typical applications

  • Cockpit and cabin seats
  • Defense-vehicle high-speed data
  • Sharp-edge and moving harness zones
  • Lightweight aircraft harness reinforcement

Interfaces & delivery

  • Secondary cable or harness covering
  • M85049/88-style backshell direction
  • Custom diameter, branch and end treatment
ENGINEERING NOTE

Secondary protection changes harness diameter, mass, flexibility and cooling and must be assessed with the original cable and routing envelope.

Ready to define a controlled specification?

Bring us the interface, environment and validation requirements.

Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.

Submit requirement checklist