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Type LEW Low-Mass LEO Cables

ESCC 3901/026 lightweight LEO wire is up to 27% smaller and 47% lighter while delivering 600 Vrms power and analog/low-frequency signals.

Up to 47% lighter600 Vrms−200 to +200 °C
PRODUCT FAMILYSpace Cables
Type LEW low-mass LEO cable construction
SPACE / LEW / Representative construction · Final design follows the approved specification

01 / CONFIGURATION DIRECTIONS

Select a configuration from the application boundaries

These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.

01

Single wire

Minimum-mass equipment and power connection.

02

Twisted pair

Balanced analog and low-frequency signals.

03

Shielded multicore cable

EMI control, compact routing and termination.

Match a solution direction to the link target

Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.

SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
SPACE-LEW-01Single wireMinimum-mass equipment and power connection.Up to 47% lighterManned/unmanned LEO spacecraft
SPACE-LEW-02Twisted pairBalanced analog and low-frequency signals.600 VrmsBox-to-box analog signals
SPACE-LEW-03Shielded multicore cableEMI control, compact routing and termination.−200 to +200 °CPower distribution

MODEL NOTEPage values do not constitute mission qualification or approval. Applicable standards, lot screening and verification levels are confirmed per project.

02 / PERFORMANCE PARAMETERS

Product performance parameters

The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.

PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Maximum operating voltage600 Vrms

Type LEW cable

02Temperature range−200 to +200 °C

Operating range

03Diameter / weight reductionUp to 27% / 47%

Versus ESCC 3901/012

04Typical mission mass savingAround 35%

Comparative estimate

05Gauge range16–28 AWG

21 variants

06SpecificationESCC 3901/026

ESA QPL

Diameter, mass and typical-mission savings are comparisons against peer ESCC cables.

Technical referenceValues are confirmed against category, gauge, length and termination

03 / TYPICAL CONSTRUCTION

From functional core to terminated interface

LAYER 01

Space-grade conductor

Material, stranding and plating are selected for resistance, strength, flex and termination.

LAYER 02

Low-outgassing insulation

Dielectric, thermal, vacuum-stability and processing requirements guide material selection.

LAYER 03

Controlled functional unit

Single, twisted, shielded, coaxial or multicore signal geometry is formed.

LAYER 04

Lightweight shield and cover

EMI, atomic oxygen, protection and mass are optimized together.

LAYER 05

Termination and traceability

Connector, branch, strain relief, material lot and process records remain controlled.

04 / SELECTION & VALIDATION

Inputs needed to start a custom assessment

SELECTION ITEMINFORMATION TO CONFIRM
01Mission and orbit

LEO, GEO, deep space, launch phase and mission duration

02Electrical function

Voltage, current, protocol, frequency, impedance and core count

03Mass and space

Mass per meter, diameter, bend radius and route

04Environment

Vacuum, thermal cycle, radiation, ATOX, vibration and shock

05Harness interface

Connector, branch, lacing, ground and installation process

06Verification level

Applicable ESCC/NASA documents, first article, lot and traceability

Typical applications

  • Manned/unmanned LEO spacecraft
  • Box-to-box analog signals
  • Power distribution
  • Mass-critical harnesses

Interfaces & delivery

  • Single, multicore or shielded space cable
  • Space connector and lightweight harness
  • Fixed-length assembly, branch or pigtail
ENGINEERING NOTE

Page values do not constitute mission qualification or approval. Applicable standards, lot screening and verification levels are confirmed per project.

Ready to define a controlled specification?

Bring us the interface, environment and validation requirements.

Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.

Submit requirement checklist