FLEX / FLAT / 01

High-Flex Flat Cables

Parallel low-profile constructions for repeated planar motion, combining compact routing with conductor-position control, low internal stress and equipment-specific termination.

Repeated planar flexCompact profileStable conductor layout
High-flex flat cable in repeated planar motion
FLEX / FLAT / Representative construction · Final design follows the approved specification

01 / CONFIGURATION DIRECTIONS

Select a configuration from the application boundaries

These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.

01

Standard clean direction

For clean automated equipment and controlled horizontal or vertical motion.

02

Antistatic direction

For ESD-sensitive handling, inspection and packaging equipment.

03

IDC-compatible direction

Pitch and conductor layout defined around insulation-displacement termination where appropriate.

Match a solution direction to the link target

Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.

SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
FLEX-FLAT-01Standard clean directionFor clean automated equipment and controlled horizontal or vertical motion.Repeated planar flexWafer and display handling
FLEX-FLAT-02Antistatic directionFor ESD-sensitive handling, inspection and packaging equipment.Compact profileLinear stages and inspection equipment
FLEX-FLAT-03IDC-compatible directionPitch and conductor layout defined around insulation-displacement termination where appropriate.Stable conductor layoutPick-and-place and packaging

MODEL NOTEFlex life and clean performance are functions of radius, stroke, acceleration, load, installation and material configuration and must be validated on the target equipment.

02 / PERFORMANCE PARAMETERS

Product performance parameters

The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.

PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Maximum acceleration / speed4.0 g · 4.0 m/s

Dynamic application

02Maximum self-supporting stroke500 mm

Standard and antistatic configurations

03Maximum width300 mm

Custom flat construction

04Minimum bend radius50 mm

Dynamic flexing

05Dynamic flex life> 20 million cycles

BR 50 mm, up to 4 g

06Operating temperature−40 to +200 °C

Standard version

07Cleanroom / particulationISO Class 1 · < 0.1%

Cleanroom application configuration

08Surface resistance / charge decay≤ 2 × 10⁹ Ω · ≤ 4 ms

Antistatic version

Dynamic life is based on a 50 mm bend radius and up to 4 g; IDC and antistatic versions have their own electrical and environmental values.

Technical referenceValues are confirmed against category, gauge, length and termination

03 / TYPICAL CONSTRUCTION

From functional core to terminated interface

LAYER 01

Fine-stranded conductors

Stranding balances electrical resistance and fatigue behavior.

LAYER 02

Flexible insulation

Low-stress material protects conductors while maintaining pitch.

LAYER 03

Parallel layout

Places conductors near the neutral plane and controls relative movement.

LAYER 04

Reinforcement/slip layer

Stabilizes width and manages tension, friction and local stress.

LAYER 05

Low-friction surface

Supports repeated travel and selected clean-environment direction.

04 / SELECTION & VALIDATION

Inputs needed to start a custom assessment

SELECTION ITEMINFORMATION TO CONFIRM
01Circuit content

Signal, power, grounding and optional optical/pneumatic elements

02Cable geometry

Width, thickness, pitch and conductor count

03Motion profile

Stroke, speed, acceleration, radius and cycles

04Orientation

Horizontal, vertical and guided/free-span routing

05Environment

Cleanliness, ESD, temperature, humidity and vacuum

06Termination

IDC, solder, crimp or custom connector assembly

Typical applications

  • Wafer and display handling
  • Linear stages and inspection equipment
  • Pick-and-place and packaging
  • Cleanroom automation

Interfaces & delivery

  • IDC and fine-pitch connector directions
  • Equipment-specific end terminations
  • Flat-to-round transition assemblies
ENGINEERING NOTE

Flex life and clean performance are functions of radius, stroke, acceleration, load, installation and material configuration and must be validated on the target equipment.

Ready to define a controlled specification?

Bring us the interface, environment and validation requirements.

Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.

Submit requirement checklist