Data plus power
High-speed data, control and power combined while thermal, electromagnetic and mechanical separation are managed.
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FLEX / HYBRID / 02
Hybrid Round Cables
Signal, power, coax, fiber, pneumatic or fluid units combined inside one round jacket to simplify routing on multi-axis motion platforms and harsh equipment.
Multifunction integrationMulti-axis flexHarsh-environment protection
PRODUCT FAMILYHigh Flex & Automation Cables ↗
01 / CONFIGURATION DIRECTIONS
Select a configuration from the application boundaries
These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.
Coax/fiber plus control
Sensitive communication units integrated with lower-speed control to reduce separate cable count.
Electrical plus pneumatic/fluid
Electrical cores and tubing co-designed for end effectors or test equipment.
Match a solution direction to the link target
Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.
SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
FLEX-HYBRID-01Data plus powerHigh-speed data, control and power combined while thermal, electromagnetic and mechanical separation are managed.Multifunction integrationRobot end effectors
FLEX-HYBRID-02Coax/fiber plus controlSensitive communication units integrated with lower-speed control to reduce separate cable count.Multi-axis flexTest equipment and complex motion platforms
FLEX-HYBRID-03Electrical plus pneumatic/fluidElectrical cores and tubing co-designed for end effectors or test equipment.Harsh-environment protectionIndustrial lighting and automation
MODEL NOTEEach functional unit and the complete cable must be verified together for motion, heat dissipation and electromagnetic compatibility.
02 / PERFORMANCE PARAMETERS
Product performance parameters
The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.
PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Velocity of propagation> 85%
High-speed signal configuration
02Potential weight savingUp to 70%
Compared with traditional jacketed cabling
03Insulation wall0.004 in
MIL-ENE insulation; replaces typical 0.010–0.020 in
04Operating voltage600 Vrms
Example construction
05Operating temperature−30 to +120 °C
Example construction
06Flexibility improvement94% more flexible
Comparison case with 50% smaller diameter
07Integrated functionsSignal · Coax · Fiber · Power · Fluid
Combined to system requirements
Hybrid round cables are configured to order; voltage and temperature apply to the example construction shown and do not represent every combination.
Technical referenceValues are confirmed against category, gauge, length and termination
03 / TYPICAL CONSTRUCTION
From functional core to terminated interface
Functional units
Wires, pairs, coax, fiber, power and tubing are specified separately.
Unit isolation
Shields, tapes and placement reduce thermal and electromagnetic coupling.
Fillers and anti-twist
Maintain roundness and manage relative movement in multi-axis flex.
Overall shield
Configured for system EMI/RFI and grounding strategy.
Dynamic jacket
Provides flex, abrasion, fluid and temperature protection.
04 / SELECTION & VALIDATION
Inputs needed to start a custom assessment
SELECTION ITEMINFORMATION TO CONFIRM
01Function mix
Parameters for every signal, power, optical, pneumatic or fluid element
02Motion
Flex, torsion, combined multi-axis motion and target cycles
03Envelope
Maximum diameter, mass, bend radius and free length
04EMC
Unit shields, overall shield and grounding
05Environment
Temperature, abrasion, pressure, fluids and chemicals
06Branches/interfaces
Connectors, fittings, breakout locations and service method
Typical applications
- Robot end effectors
- Test equipment and complex motion platforms
- Industrial lighting and automation
- Dense mechatronic equipment
Interfaces & delivery
- Hybrid circular connectors
- Electrical connectors and tube fittings
- Breakout harnesses and custom assemblies
ENGINEERING NOTE
Each functional unit and the complete cable must be verified together for motion, heat dissipation and electromagnetic compatibility.
Ready to define a controlled specification?
Bring us the interface, environment and validation requirements.
Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.
Submit requirement checklist ↗