Aircraft equipment wire
For airborne power and EWIS with mass, diameter and safety margin balanced.
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POWER / HPW / 02
High-Performance Aerospace Wire
Temperature-resistant, chemically inert and abrasion-resistant engineered fluoropolymer insulation supports stable high-voltage, lightweight and long-term material reliability in current and next-generation aircraft electrical systems.
600 Vrms directionStable PD behaviorAbrasion and cut-through resistance
PRODUCT FAMILYPower Enablers ↗
01 / CONFIGURATION DIRECTIONS
Select a configuration from the application boundaries
These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.
Electric-aircraft wire
For higher system voltage, thermal load and electrification needs.
Defense-vehicle wire
Long-term stability against chemicals, humidity, abrasion and flame.
Match a solution direction to the link target
Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.
SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
POWER-HPW-01Aircraft equipment wireFor airborne power and EWIS with mass, diameter and safety margin balanced.600 Vrms directionMilitary and civil aircraft EWIS
POWER-HPW-02Electric-aircraft wireFor higher system voltage, thermal load and electrification needs.Stable PD behavioreVTOL and electric aviation
POWER-HPW-03Defense-vehicle wireLong-term stability against chemicals, humidity, abrasion and flame.Abrasion and cut-through resistanceDefense vehicle power
MODEL NOTEAmpacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.
02 / PERFORMANCE PARAMETERS
Product performance parameters
The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.
PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Voltage rating600 Vrms
Sea-level withstand and PD condition
02Partial-discharge behaviorHigher PDIV / PDEV
Comparative direction versus common insulation
03Insulation materialEngineered fluoropolymer
Low-permittivity, hydrophobic, non-hydrolyzing direction
04Mechanical durabilityAbrasion & cut-through resistant
Material characteristic
05Material stabilityChemical inert · non-flammable
Material characteristic
06Qualification directionASTM D3032 · SAE AS29606 · SAE AS4373
Test standards
The 600 Vrms direction is based on sea-level voltage-withstand and partial-discharge performance; final capability depends on gauge and environment.
Technical referenceValues are confirmed against category, gauge, length and termination
03 / TYPICAL CONSTRUCTION
From functional core to terminated interface
High-conductivity conductor
Gauge, stranding and plating are selected for resistance, flex and termination.
Primary insulation
Thin-wall high-temperature material establishes voltage, PD and abrasion margin.
Field or shield layer
Grading, shielding and return paths are added for high-voltage or EMI needs.
Mechanical protection
Tapes, braid or jacket improve cut-through, wear and installation durability.
Termination and strain relief
Crimp, solder, connector and thermal-cycle interfaces are controlled together.
04 / SELECTION & VALIDATION
Inputs needed to start a custom assessment
SELECTION ITEMINFORMATION TO CONFIRM
01Voltage and current
Continuous/peak voltage, current, frequency and partial-discharge boundary
02Gauge and drop
Length, conductor section, resistance and allowable voltage drop
03Thermal environment
Ambient, bundling, cooling and temperature rise
04Installation
Diameter, mass, bend radius, vibration and abrasion
05Material environment
Fluids, humidity, flame, smoke/toxicity or vacuum
06Termination
Terminal, crimp window, connector and strain relief
Typical applications
- Military and civil aircraft EWIS
- eVTOL and electric aviation
- Defense vehicle power
- High-reliability equipment wiring
Interfaces & delivery
- Pigtail, terminal or crimp-contact delivery
- Single-, two- or multicore feeder construction
- Shielded or unshielded complete assembly
ENGINEERING NOTE
Ampacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.
Ready to define a controlled specification?
Bring us the interface, environment and validation requirements.
Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.
Submit requirement checklist ↗