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High-Voltage Power Feeder Cables

High-voltage, wide-temperature, low-springback feeder paths for aircraft main power and electrification systems, controlling partial discharge, thermal aging, abrasion and constrained routing.

1000 Vrms @ 25 kft−65 to +260 °C3×OD bend radius
PRODUCT FAMILYPower Enablers
High-voltage aerospace power feeder cable construction
POWER / FEEDER / Representative construction · Final design follows the approved specification

01 / CONFIGURATION DIRECTIONS

Select a configuration from the application boundaries

These configurations establish a practical discussion starting point. The final product requires a controlled specification based on interface, length, installation and validation conditions.

01

High-voltage single feeder

For primary power distribution and high-current equipment.

02

Shielded feeder assembly

Controls EMI and return path alongside high-voltage delivery.

03

Platform-specific feeder

Gauge, length, terminals and routing form a complete assembly.

Match a solution direction to the link target

Solution codes support early technical discussions by aligning protocol, construction, link boundaries and application in one view.

SOLUTION CODEPROTOCOL / RATECONSTRUCTIONKEY BOUNDARYBEST FIT
POWER-FEEDER-01High-voltage single feederFor primary power distribution and high-current equipment.1000 Vrms @ 25 kftRotorcraft and future vertical lift
POWER-FEEDER-02Shielded feeder assemblyControls EMI and return path alongside high-voltage delivery.−65 to +260 °CeVTOL electrification
POWER-FEEDER-03Platform-specific feederGauge, length, terminals and routing form a complete assembly.3×OD bend radiusHigh-voltage airborne distribution

MODEL NOTEAmpacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.

02 / PERFORMANCE PARAMETERS

Product performance parameters

The following values describe current product performance boundaries, with the applicable model, construction or test condition retained.

PERFORMANCE METRICVALUECONFIGURATION / CONDITION
01Voltage rating1000 Vrms

260 °C at 25 kft (7.6 km)

02Voltage rating1850 Vrms

260 °C at sea level

03AC breakdown voltage> 15 kV

Test value

04Insulation resistance> 1 TΩ

At 23 °C

05Temperature / bend radius−65 to +260 °C · 3×OD

Mechanical/environmental range

06Thermal endurance30,000 h @ 260 °C

Endurance condition

07Cut-through / abrasion> 800 N · > 1,000,000 cycles

Mechanical tests

Altitude, voltage and temperature values apply to their stated combinations and are not interchangeable as continuous ratings for arbitrary conditions.

Technical referenceValues are confirmed against category, gauge, length and termination

03 / TYPICAL CONSTRUCTION

From functional core to terminated interface

LAYER 01

High-conductivity conductor

Gauge, stranding and plating are selected for resistance, flex and termination.

LAYER 02

Primary insulation

Thin-wall high-temperature material establishes voltage, PD and abrasion margin.

LAYER 03

Field or shield layer

Grading, shielding and return paths are added for high-voltage or EMI needs.

LAYER 04

Mechanical protection

Tapes, braid or jacket improve cut-through, wear and installation durability.

LAYER 05

Termination and strain relief

Crimp, solder, connector and thermal-cycle interfaces are controlled together.

04 / SELECTION & VALIDATION

Inputs needed to start a custom assessment

SELECTION ITEMINFORMATION TO CONFIRM
01Voltage and current

Continuous/peak voltage, current, frequency and partial-discharge boundary

02Gauge and drop

Length, conductor section, resistance and allowable voltage drop

03Thermal environment

Ambient, bundling, cooling and temperature rise

04Installation

Diameter, mass, bend radius, vibration and abrasion

05Material environment

Fluids, humidity, flame, smoke/toxicity or vacuum

06Termination

Terminal, crimp window, connector and strain relief

Typical applications

  • Rotorcraft and future vertical lift
  • eVTOL electrification
  • High-voltage airborne distribution
  • High-power equipment and actuators

Interfaces & delivery

  • Pigtail, terminal or crimp-contact delivery
  • Single-, two- or multicore feeder construction
  • Shielded or unshielded complete assembly
ENGINEERING NOTE

Ampacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.

Ready to define a controlled specification?

Bring us the interface, environment and validation requirements.

Yidong Telecom can build a sample direction and validation matrix around the cable construction, termination and system boundaries.

Submit requirement checklist